Introduction to Integral tube plate flange, advantages, characteristics and principles of tube sheet

Integral tube plate flangeA hole slightly larger than the outer diameter of the pipe is drilled on the circular steel plate for fixing the pipe and the round steel fittings for sealing the medium. It is usually installed in a heat exchanger, and the pipe is penetrated and welded and fixed, thus playing the role of support and sealing. [Product Name] The machining accuracy, especially the distance between holes, the tolerance of pipe diameter, verticality and smoothness, has an important influence on the assembly and performance of chemical equipment.，It is often made of metal, which has strong rigidity and bearing capacity.、The machining accuracy has been significantly improved. High-precision machining ensures the close fit and efficient sealing between the Integral tube plate flange and the tube.、According to the different use environment, the Integral tube plate flange can be made of corrosion-resistant materials to cope with various harsh working conditions.、Can be customized according to the actual working conditions and fluid characteristics to meet the needs of different customers. This flexibility makes Integral tube plate flanges widely used in various industrial equipment.、Through accurate processing and assembly, the fluid medium can be effectively sealed to prevent it from leaking to the external environment. This not only avoids resource waste and environmental pollution, but also ensures the safe operation of the equipment.。

1、Brief introduction of Integral tube plate flange

Integral tube plate flangeIt is an accessory widely used in various industrial equipment.，it can be used in pressure vessel, Large central air conditioner, tubular exchanger, boiler, steam turbine and other industries，the product looks beautiful.。

Integral tube plate flange

2、Integral tube plate flange performance advantage

Integral tube plate flanges have the following advantages.

1. High heat conduction efficiency

The contact surface between the Integral tube plate flange and the tube is the main channel for heat transfer. Through the design and optimization of the Integral tube plate flange, the heat transfer efficiency of the heat exchanger can be improved and the energy consumption can be reduced. This is especially important for industrial processes that require efficient heat exchange.

2. Advanced technology

Modern Integral tube plate flange production adopts many advanced technologies, such as centrifugal casting, numerical control drilling machine and so on, which improve the quality and performance of the Integral tube plate flange.

3. Easy to maintain and repair.

The structural design of Integral tube plate flanges usually takes into account the convenience of maintenance. For example, some Integral tube plate flanges are connected by flanges, which is convenient for disassembling and replacing pipes, thus reducing the maintenance cost and difficulty.

4. Supporting and fixing action

As one of the skeletons of heat exchangers and other equipment, the Integral tube plate flange is responsible for supporting and fixing the tubes to ensure that they will not be loosened or deformed due to fluid impact during work. This stability is very important for the long-term operation of the equipment.

5. High precision machining

With the application of numerical control technology, the machining accuracy of Integral tube plate flanges has been significantly improved. High-precision machining ensures the close fit and efficient sealing between the Integral tube plate flange and the tube.

Integral tube plate flange

3、Integral tube plate flange application

Integral tube plate flanges have the following purposes.

1. tubular exchanger

The Integral tube plate flange plays the role of supporting and fixing the tubes in the tube-and-tube heat exchanger, ensuring that the tubes can be arranged stably and exchange heat effectively.

2. boiler

The Integral tube plate flange also plays an important role in the boiler, which supports the fixed tubes and makes the boiler run stably and efficiently.

3. Large central air conditioner

The Integral tube plate flange plays a role in supporting and fixing the refrigerant pipe in large central air conditioning, which is helpful to the circulation of refrigerant and heat exchange.

4. Condenser, evaporator, seawater desalination equipment

In these devices, Integral tube plate flanges are also needed to support the fixed tubes to realize the processes of fluid condensation, evaporation and seawater desalination.

5. pressure vessel

In the pressure vessel, the Integral tube plate flange is used to seal and fix the tubes to prevent medium leakage and ensure the safe operation of the vessel.

Integral tube plate flange

4、Integral tube plate flange characteristics

Integral tube plate flangeExcellent thermal conductivity,High machining accuracy,corrosion resistance,Strong rigidity,High machining accuracy，customizable。

Integral tube plate flange

5、Introduction of advantages of Integral tube plate flange

Integral tube plate flanges have the following advantages.

1. Improve heat transfer efficiency

In heat exchangers and other equipment, the contact surface between the Integral tube plate flange and the tubes is the main channel for heat transfer. By optimizing the Integral tube plate flange design and material selection, the efficiency of heat transfer can be improved, energy consumption can be reduced, and the whole equipment can be improved. performance

2. Excellent thermal conductivity

The metal material makes the Integral tube plate flange have good heat conduction performance, which is helpful for heat transfer in the heat exchanger.

3. Convenient maintenance

The structural design of Integral tube plate flanges usually takes into account the convenience of maintenance. For example, some Integral tube plate flanges are connected by flanges, which is convenient for disassembly and maintenance.

4. Adaptability and corrosion resistance

Integral tube plate flanges can be made of different materials and thicknesses according to different use environments and requirements to meet different pressure, temperature and corrosion conditions. This enables the Integral tube plate flange to adapt to various harsh working conditions and prolongs the service life of the equipment.

5. Advanced technology

Modern Integral tube plate flange production adopts many advanced technologies, such as centrifugal casting, numerical control drilling machine and so on, which improve the quality and performance of the Integral tube plate flange.

Integral tube plate flange

6、Integral tube plate flange price

The Integral tube plate flange price is introduced as follows:

1. cost of production

The production cost is mainly the purchase of raw materials. Jianing attaches great importance to the purchase of raw materials to ensure the comprehensive quality of products. Only excellent raw materials can produce excellent products, and the input cost of raw materials has a direct relationship with the formulation of product prices. Under the premise of ensuring excellent product performance, Jianing forging strives to reduce the input cost of products, and customers are very satisfied with this.

2. Company size

Direct selling by manufacturers and sales by middlemen will also affect product prices. There are not too many links among direct selling products, so the cost required by manufacturers is low, and the price of Integral tube plate flange is low. Customers can also put products into production in advance. On the contrary, when purchasing products from middlemen, there are not only many links, but also the price of Integral tube plate flange is much higher, so customers should choose products directly sold by manufacturers when purchasing.

3. quality

As we all know, the service life of products with excellent quality will be longer, and at the same time, the benefits created by such products for customers will be higher, which will lead to an increase in the cost of products and a high sales price of products.

4. service

Service factors always affect the sales price of products, and high-quality service will make customers have greater satisfaction and recognition. The service factors mainly include pre-sales service, in-sales service and after-sales service. For each stage of service, our company takes the price factor into account and makes a reasonable judgment between service and price, so that the Integral tube plate flange price and service can meet the actual needs of customers.

5. Service factor

There is a close relationship between service and price. High-quality service can not only avoid all worries in the process of product use, but also improve the overall strength and comprehensive credibility of manufacturers. In order to improve the service quality, Jianing Integral tube plate flange manufacturers provide comprehensive services for customers and products before, during and after sale, and at the same time make the price as favorable as possible to new and old customers, so that the Integral tube plate flange price can meet the purchasing needs of customers.

Integral tube plate flange

Integral tube plate flangethe product looks beautiful.，it is widely used in pressure vessel, Large central air conditioner, tubular exchanger, boiler and Large central air conditioner。