Introduction to Carbon steel gear forgings and gear working principle

Carbon steel gear forgingsis a mechanical element made by forging process, with teeth on its rim, which can cooperate with other Carbon steel gear forgingss or racks to realize the transmission of power and movement.，the advantage is Improve production efficiency and material utilization: Forging process can usually form multiple Carbon steel gear forgingss at one time, and there are fewer subsequent processing steps, thus improving production efficiency. At the same time, due to the high utilization rate of materials in the forging process, the waste of materials is reduced and the production cost is reduced.、It can ensure that the size accuracy and shape accuracy of the Carbon steel gear forgings reach a higher level.、In the process of forging, the grain of metal material is refined and the hardness is improved, thus enhancing the wear resistance of the Carbon steel gear forgings. This enables the Carbon steel gear forgings to maintain good performance and prolong its service life during long-term use.、In forging process, the dimensional accuracy and shape accuracy of the Carbon steel gear forgings can be ensured through accurate die design and control. Compared with casting and other processes, the forging Carbon steel gear forgings has lower error and more accurate tooth profile, which is helpful to improve the stability and efficiency of the transmission system.、The application of alloy steel material and heat treatment technology makes the Carbon steel gear forgings surface hard and wear resistant.。

1、Brief introduction of Carbon steel gear forgings

Carbon steel gear forgingsis a mechanical element made by forging process, and its rim is designed with teeth, which can cooperate with other Carbon steel gear forgingss or racks to realize efficient transmission of power and movement.，The tooth shape accuracy is high.,Good wear resistance,Improve the overall mechanical properties.,Thick teeth,Good wear resistance，be of high quality，The price is more affordable。

Carbon steel gear forgings

2、Introduction of Carbon steel gear forgings characteristics

Carbon steel gear forgingsit has the characteristics of Strong bearing capacity, High shape accuracy, High strength and toughness, Uniform material and Long service life。

Carbon steel gear forgings

3、Carbon steel gear forgings HD real shot

Excellent materials, atmospheric design, fine workmanship, impeccable, trustworthy, all-round high-definition shooting, which is helpful for customers' reference.。

Carbon steel gear forgings

Note: All the pictures in this article were taken by Jianing forging manufacturer.。

4、Carbon steel gear forgings use

Carbon steel gear forgingsIt has a wide range of uses, including Transmit motion and power., Bear load and impact, Improve transmission accuracy and efficiency, Transmit motion and power. and Bear load and impact，After forging process, the internal structure is compact, and there are no defects such as porosity and slag inclusion, so the bearing capacity is strong.、Improve production efficiency and material utilization: Forging process can usually form multiple Carbon steel gear forgingss at one time, and there are fewer subsequent processing steps, thus improving production efficiency. At the same time, due to the high utilization rate of materials in the forging process, the waste of materials is reduced and the production cost is reduced.、It can ensure that the size accuracy and shape accuracy of the Carbon steel gear forgings reach a higher level.、The application of alloy steel material and heat treatment technology makes the Carbon steel gear forgings surface hard and wear resistant.、Because of its strong bearing capacity, high precision and good wear resistance, the service life of the Carbon steel gear forgings is relatively long.，High strength,High precision,The rim is toothed.,Can continuously mesh to transmit motion and power.,Strong bearing capacity。

Carbon steel gear forgings

5、Carbon steel gear forgings performance advantage

Carbon steel gear forgingss have the following advantages.

1. Long service life

Because of its strong bearing capacity, high precision and good wear resistance, the service life of the Carbon steel gear forgings is relatively long.

2. High precision

In forging process, the dimensional accuracy and shape accuracy of the Carbon steel gear forgings can be ensured through accurate die design and control. Compared with casting and other processes, the forging Carbon steel gear forgings has lower error and more accurate tooth profile, which is helpful to improve the stability and efficiency of the transmission system.

3. High strength and toughness

The Carbon steel gear forgings is manufactured by forging process, and the metal material undergoes plastic deformation at high temperature and high pressure, which eliminates internal defects such as pores and slag inclusion, and makes the material structure more dense. This compact structure makes the Carbon steel gear forgings have higher strength and toughness, can bear greater load and impact, and improves the durability and reliability of the Carbon steel gear forgings.

4. Good wear resistance

In the process of forging, the grain of metal material is refined and the hardness is improved, thus enhancing the wear resistance of the Carbon steel gear forgings. This enables the Carbon steel gear forgings to maintain good performance and prolong its service life during long-term use.

5. Improve production efficiency and material utilization rate

Forging process can usually form multiple Carbon steel gear forgingss at one time, and there are fewer subsequent processing steps, thus improving production efficiency. At the same time, due to the high utilization rate of materials in the forging process, the waste of materials is reduced and the production cost is reduced.

Carbon steel gear forgings

6、Carbon steel gear forgings price consultation

The Carbon steel gear forgings price is introduced as follows:

1. Overall configuration

Products of the same style, different configurations, the product price is definitely different, therefore, the Carbon steel gear forgings price is affected by the configuration, and the price varies.

2. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

3. market supply and demand

The market demand has a certain impact on the price of Carbon steel gear forgings. When there are many customers who need Carbon steel gear forgings in the market, there will be a phenomenon that demand exceeds supply, and then the price of Carbon steel gear forgings will become higher. On the contrary, when there are very few customers who need Carbon steel gear forgings, there will be a phenomenon of oversupply, and the price of Carbon steel gear forgings will be reduced.

4. Sales model

Jianing has long used the sales method of small profits but quick turnover to sell products, and the product price, market price and ex-factory price are the same. The purpose of this is to improve the sales volume of products and the visibility of enterprises.

5. regional advantages

The consumption level will be different in different regions. When pricing equipment, many manufacturers often set the price according to the consumption level of the region. If the consumption level is high, the price will be correspondingly high, otherwise, the price will be very low.

Carbon steel gear forgings

Carbon steel gear forgingsIt has the functions of Improve transmission accuracy and efficiency, Transmit motion and power., Bear load and impact, Improve transmission accuracy and efficiency and Transmit motion and power.，By forging process, metal materials are plastically deformed at high temperature and high pressure, which eliminates internal defects, such as porosity and slag inclusion, and makes the material structure more dense. This compact structure makes the Carbon steel gear forgings have higher strength and toughness, can bear greater load and impact, and improves the durability and reliability of the Carbon steel gear forgings.、After forging process, the internal structure is compact, and there are no defects such as porosity and slag inclusion, so the bearing capacity is strong.、Because of its strong bearing capacity, high precision and good wear resistance, the service life of the Carbon steel gear forgings is relatively long.、Because of its excellent performance, it is widely used in aerospace, automobile, metallurgy, mining and other fields. Especially under extreme working conditions such as high load, high speed load and high temperature load, the advantages of forged Carbon steel gear forgingss are more prominent.、Forging process not only improves the strength and toughness of the Carbon steel gear forgings, but also helps to improve the mechanical properties of the Carbon steel gear forgings.。