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Introduction to SAE gear forgings and gear working principle

2025-5-26

SAE gear forgingsis an important part of transmission mechanism, and its rim is designed with teeth, which can continuously mesh to transmit motion and power.,the product looks atmospheric.,is a kind of high quality and low price SAE gear forgings,is developed and improved by Jianing。

1、Brief introduction of SAE gear forgings

SAE gear forgingsis an important part of transmission mechanical devices.,the advantage is Because of its strong bearing capacity, high precision and good wear resistance, the service life of the SAE gear forgings is relatively long.、In the process of forging, the grain of metal material is refined and the hardness is improved, thus enhancing the wear resistance of the SAE gear forgings. This enables the SAE gear forgings to maintain good performance and prolong its service life during long-term use.、After forging process, the internal structure is compact, and there are no defects such as porosity and slag inclusion, so the bearing capacity is strong.、By forging process, metal materials are plastically deformed at high temperature and high pressure, which eliminates internal defects, such as porosity and slag inclusion, and makes the material structure more dense. This compact structure makes the SAE gear forgings have higher strength and toughness, can bear greater load and impact, and improves the durability and reliability of the SAE gear forgings.、Improve production efficiency and material utilization: Forging process can usually form multiple SAE gear forgingss at one time, and there are fewer subsequent processing steps, thus improving production efficiency. At the same time, due to the high utilization rate of materials in the forging process, the waste of materials is reduced and the production cost is reduced.,has been favored by more and more customers.。

SAE gear forgings

SAE gear forgings

2、Introduction of advantages of SAE gear forgings

SAE gear forgingss have the following advantages.

  1. Improve the overall mechanical properties.
  2. Forging process not only improves the strength and toughness of the SAE gear forgings, but also helps to improve the mechanical properties of the SAE gear forgings. The improvement of these properties is helpful to improve the overall performance and stability of the transmission system.

  3. Good wear resistance
  4. In the process of forging, the grain of metal material is refined and the hardness is improved, thus enhancing the wear resistance of the SAE gear forgings. This enables the SAE gear forgings to maintain good performance and prolong its service life during long-term use.

  5. High precision
  6. In forging process, the dimensional accuracy and shape accuracy of the SAE gear forgings can be ensured through accurate die design and control. Compared with casting and other processes, the forging SAE gear forgings has lower error and more accurate tooth profile, which is helpful to improve the stability and efficiency of the transmission system.

  7. Strong bearing capacity
  8. After the forging process, the internal structure of the SAE gear forgings is compact, and there are no defects such as porosity and slag inclusion, so the bearing capacity is strong.

  9. Long service life
  10. Because of its strong bearing capacity, high precision and good wear resistance, the service life of the SAE gear forgings is relatively long.

SAE gear forgings

SAE gear forgings

3、SAE gear forgings application

SAE gear forgingsIt is mostly used in Transmit motion and power., Improve transmission accuracy and efficiency, Bear load and impact, Transmit motion and power., Improve transmission accuracy and efficiency, Bear load and impact and so on,is a kind of high quality and low price SAE gear forgings,it has the characteristics of Strong bearing capacity, High hardness, High shape accuracy, The rim is toothed. and Can continuously mesh to transmit motion and power.,it has been widely used in petrochemical industry, mining machinery, Construction machinery and equipment, automobile making, mining machinery and other industries,features include High precision, Strong bearing capacity, Wide range of applications, Good wear resistance and Long service life。

SAE gear forgings

SAE gear forgings

4、SAE gear forgings working site

Jianing forging provides customers with on-site high-definition video, fully demonstrates the advantages of on-site productt operation, and helps customers to deeply understand the SAE gear forgings production process and production site, and gain favorable comments and recognition from customers.。

SAE gear forgings

As you can see from the live video.,Jianing forging widely used in Construction machinery and equipment, automobile making, petrochemical industry, mining machinery, automobile making and other fields。

5、Functional advantages of SAE gear forgings

SAE gear forgingss have the following advantages.

  1. High precision
  2. Forging process can ensure that the size accuracy and shape accuracy of the SAE gear forgings reach a high level.

  3. Good wear resistance
  4. The application of alloy steel material and heat treatment technology makes the SAE gear forgings surface hard and wear resistant.

  5. Improve the overall mechanical properties.
  6. Forging process not only improves the strength and toughness of the SAE gear forgings, but also helps to improve the mechanical properties of the SAE gear forgings. The improvement of these properties is helpful to improve the overall performance and stability of the transmission system.

  7. High strength and toughness
  8. The SAE gear forgings is manufactured by forging process, and the metal material undergoes plastic deformation at high temperature and high pressure, which eliminates internal defects such as pores and slag inclusion, and makes the material structure more dense. This compact structure makes the SAE gear forgings have higher strength and toughness, can bear greater load and impact, and improves the durability and reliability of the SAE gear forgings.

  9. Improve production efficiency and material utilization rate
  10. Forging process can usually form multiple SAE gear forgingss at one time, and there are fewer subsequent processing steps, thus improving production efficiency. At the same time, due to the high utilization rate of materials in the forging process, the waste of materials is reduced and the production cost is reduced.

SAE gear forgings

SAE gear forgings

6、How to choose the right product manufacturer?

Choosing a suitable SAE gear forgings manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase SAE gear forgings products that meet the demand and have good cost performance.。

Jianing

Jianing

SAE gear forgingsIn the process of forging, the grain of metal material is refined and the hardness is improved, thus enhancing the wear resistance of the SAE gear forgings. This enables the SAE gear forgings to maintain good performance and prolong its service life during long-term use.、Forging process not only improves the strength and toughness of the SAE gear forgings, but also helps to improve the mechanical properties of the SAE gear forgings.、The application of alloy steel material and heat treatment technology makes the SAE gear forgings surface hard and wear resistant.、In forging process, the dimensional accuracy and shape accuracy of the SAE gear forgings can be ensured through accurate die design and control. Compared with casting and other processes, the forging SAE gear forgings has lower error and more accurate tooth profile, which is helpful to improve the stability and efficiency of the transmission system.、Because of its strong bearing capacity, high precision and good wear resistance, the service life of the SAE gear forgings is relatively long.,the product looks beautiful.。